Super Duplex Stainless Steel Wire Mesh of Product Aliases, Models, Grades, Standards, Specifications, Types, and Applications
Product Aliases, Models, Grades, Standards, Specifications, Types, and Applications of Super Duplex Stainless Steel Wire Mesh
The following is comprehensive information about Super Duplex Stainless Steel Wire Mesh, Duplex Stainless Steel Wire Mesh, and industrial special corrosion-resistant metal wire mesh products:
Product Aliases of Super Duplex Stainless Steel Wire Mesh: Common aliases include Super Duplex Stainless Steel Wire Mesh, 2507 Super Duplex Steel Woven Mesh, S32750 Corrosion-Resistant Metal Filter Mesh, and in some contexts, it is referred to as industrial special metal wire mesh woven from super duplex stainless steel wire, designed for extreme corrosion-resistant working conditions.
Models and Grades of Super Duplex Stainless Steel Wire Mesh
Model: In the industry, it is labeled with the combination of "material grade - mesh size - width," such as S32750-40 mesh-1.5m, and supports customized non-standard models with different widths and special-shaped processing according to requirements.
Grade: Mainstream commonly used grades include 2205, 2507, and 31803, among which 2507 corresponds to UNS S32750 and is the most widely applied super duplex stainless steel material. With a chromium content of 25%, molybdenum content of 4%, and nitrogen content of 0.27%, it has a PREN value ≥40, making it a specialized super duplex stainless steel woven wire mesh product for extreme corrosion conditions.
Super Duplex Stainless Steel Wire Mesh Standards
The product complies with the GB/T 5330-2025 national standard for industrial metal woven square-hole wire mesh, with the super duplex stainless steel wire composition meeting the ASTM A240 international standard, adapting to the performance requirements of industrial wire mesh for extreme corrosion conditions.
Super Duplex Stainless Steel Wire Mesh Specifications
Wire diameter ranges from 0.01 to 2.03 mm, mesh counts cover 1 to 350 mesh, with twill weave capable of reaching up to 800 mesh. Dutch weave covers 20×250 to 100×800 mesh. Standard widths range from 0.914m to 2m, with support for extra-wide customizations. It can withstand extreme chloride corrosion environments long-term, with strength more than double that of ordinary austenitic stainless steel.
Classified by weaving process: plain weave Super Duplex Stainless Steel Wire Mesh, twill weave Super Duplex Stainless Steel Wire Mesh, Dutch weave Super Duplex Stainless Steel Wire Mesh; classified by material: S32750 super duplex stainless steel wire mesh, S32760 super duplex stainless steel wire mesh.
Super Duplex Stainless Steel Wire Mesh Core Applications
Widely used in extreme highly corrosive environments such as seawater desalination, oil and gas extraction, chemical POE units, and high-concentration chloride wastewater treatment. It can maintain long-term stable operation under harsh conditions where even regular 2205 duplex steel would fail, making it a core specialized wire mesh component for high-end strong corrosion scenarios.
Super Duplex Stainless Steel Wire Mesh (Super Duplex Stainless Steel Wire Mesh) Product Alias
English Aliases: SDSS Wire Cloth, Super-Duplex Woven Wire Screen, SAF2507 Mesh;
Chinese Aliases: Super Duplex Stainless Steel Wire Mesh, 2507 Super Duplex Filter Screen, F53 Alloy Wire Mesh, Zeron100 Sieve Mesh, High Chlorine-Resistant Duplex Woven Mesh, Deep-Sea Corrosion-Resistant Duplex Metal Filter Mesh.
Super Duplex Stainless Steel Wire Mesh (Super Duplex Stainless Steel Wire Mesh) Model
Industry Standard Model: SD‑M‑XX (XX represents mesh count, e.g., SD‑M‑60, SD‑M‑120);
Process Suffix: ‑PW Plain Weave, ‑TW Twill Weave, ‑DW Dutch Weave;
Export Model: 2507‑SD‑Mesh, Zeron100‑Cloth;
Custom corporate models may include wire diameter and width parameters.
Super Duplex Stainless Steel Wire Mesh (Super Duplex Stainless Steel Wire Mesh) grade
Metallographic structure: Austenite-ferrite balanced dual-phase structure, PREN (Pitting Resistance Equivalent Number) ≥42, with strength and chloride ion corrosion resistance superior to conventional 2205 duplex steel. **Long-term use above 280-300°C is not recommended to prevent σ-phase embrittlement precipitation;
1. 2507, UNS S32750, EN 1.4410, Chinese standard **S25073 (022Cr25Ni7Mo4N), F53; a mainstream super duplex grade;
Typical composition (wt%): C≤0.03, Cr24-26, Ni6-8, Mo3-5, N0.24-0.32, Fe balance;
2. Zeron100, UNS S32760, EN 1.4501, Chinese standard S27603 (022Cr25Ni7Mo4WCuN), F55; with added W and Cu for enhanced corrosion resistance in reducing acids, suitable for more severe chemical environments.
Super Duplex Stainless Steel Wire Mesh complies with the standard
- Domestic: GB/T 5330-2025 "Industrial Woven Wire Square Hole Screens"; Base material GB/T 21833 "Duplex Stainless Steel", GB/T 4240-2019 Stainless Steel Wire; GB/T 39033-2020 Duplex Stainless Steel Wire Rods;
- International: ASTM A240, ASTM A479; UNS numbering system; EN-10088; NACE MR0175 standard for sour service in oil and gas.
Types of Super Duplex Stainless Steel Wire Mesh
By Weaving Process
1. Plain Weave PW: Uniform pore size, general-purpose filtration and screening, most widely used;
2. Twill Weave TW: Higher strength, suitable for medium-to-high mesh count and high differential pressure filtration;
3. Dutch weave DW (twill weave): plain Dutch, twill Dutch, with tiny apertures for micron-level precision filtration;
By Product Form: Rolled Mesh, Sheet Mesh, Round Filter Discs, Filter Cartridges, Welded Frame Filters, Stamped Mesh Components, Support Mesh Plates, Demister Pads, Packing Mesh;
By Function: Deep Sea Water Filtration Mesh, Acidic Oil & Gas Sand Control Support Mesh, High Chlorine Chemical Filtration Mesh, Desulfurization Unit Filter Mesh, Electrochemical Support Mesh, Brine Salt Chemical Processing Screens.
Super Duplex Stainless Steel Wire Mesh Specifications
- Mesh Count: 1-400 mesh, commonly used 5-200 mesh, Dutch weave enables high-density fine specifications;
- Wire Diameter: 0.04mm-2.2mm; fine wires for precision filtration, thick wires for pressure-bearing support;
- Width: 0.1‑1.5m; Length 10‑50m / roll, supports custom cutting and special-shaped processing;
- Aperture: 0.02‑12mm; Open area ratio 24‑60%;
- Edges: Raw edge, hemmed edge, bound edge, welded frame processing.
Applications of Super Duplex Stainless Steel Wire Mesh
1. Seawater Desalination & Deep-sea Marine Engineering: Deep-sea water intake filtration, RO pre-filtration mesh, offshore platform cooling systems, ballast water filtration; resistant to high chloride ion concentration, outperforms 2205, 316L, 904L.
2. Oil and gas industry: Offshore platform separator screens, acid-resistant sand control screens for downhole applications; resistant to hydrogen sulfide and chloride stress corrosion, with yield strength approximately twice that of 316L, suitable for high-pressure load-bearing conditions.
3. Salt Chemical and Petrochemical Industries: Filtration of high-concentration brine, chloride media, and acid pickling processes; internal components in fertilizer and chlor-alkali plants for treating wastewater containing chlorine salts;
4. Environmental Flue Gas Desulfurization (FGD): Filtration of slurry in desulfurization towers, mist eliminator support grids, resistant to mixed corrosive environments of SO₂ + chloride ions;
5. Pulp and Paper Industry: Filtration components for strong chlorine bleaching processes;
6. New Energy Electrochemistry: Filtration of high-salt electrolytes, support filter screens for electrolysis systems;
7. Geothermal Conditions: Filtration of geothermal brine, high-temperature and high-chloride brine environments.